Flooring · Completed
TSB Sugar Process Flooring
Gunning & Son specified a Stonclad UTS polyurethane HACCP system for TSB Sugar (RCL Foods) and supported the applicator to deliver a seamless, hard-wearing process floor.
Location: South Africa
Project Overview
For a facility operated by TSB Sugar, part of RCL Foods, Gunning & Son specified a Stonclad UTS polyurethane HACCP flooring system and worked with the applicator to deliver it. The system was selected for its durability and hygiene performance in an industrial process environment.
The finished floor provides a seamless surface that stands up to process conditions and cleaning while removing the joints where contamination collects. The result is a hard-wearing, hygienic floor suited to continuous operation.
A specified Stonclad UTS polyurethane HACCP floor for a TSB Sugar (RCL Foods) facility, delivered with the applicator.
A specified Stonclad UTS polyurethane HACCP floor for a TSB Sugar (RCL Foods) facility, delivered with the applicator.
Scope of Work
Gunning & Son’s role covered recommending a system suited to the process environment and supporting its delivery, with installation carried out by the applicator. Specific measurements were not recorded in the source and are flagged for confirmation.
Assessment of the process conditions and substrate
Recommendation and specification of the Stonclad UTS polyurethane HACCP system
Guidance on coving and detailing for hygienic wash-down
Technical support to the applicator and sign-off of the completed surface
System recommendation, specification and on-site support for a seamless polyurethane HACCP floor in a sugar producer's process area.
System recommendation, specification and on-site support for a seamless polyurethane HACCP floor in a sugar producer's process area.
Site Conditions & Challenges
Process floors in food and sugar production face moisture, product residue, thermal change and mechanical traffic, all of which test a floor at its joints and surface. Working in an operating facility adds constraints around access and timing, with areas needing to be returned to service without holding up production. The condition of the existing substrate also has to be established before a seamless system is installed over it. [NEEDS CONFIRMATION: specific site conditions and constraints for this project]
Specifying for a live sugar and food process environment exposed to moisture, residue and mechanical traffic.
Specifying for a live sugar and food process environment exposed to moisture, residue and mechanical traffic.
Our Approach
Gunning & Son recommended Stonclad UTS for the process conditions and specified coving and detailing to seal the floor against contamination and channel liquid to drainage. Working alongside the applicator, the company provided product and technical guidance so the system was installed as specified, with delivery coordinated so areas could be treated and returned to service in a controlled sequence. [NEEDS CONFIRMATION: specific sequencing and area details for this project, which are not recorded in the source]
Recommended a polyurethane HACCP system with hygienic coving and drainage detailing and guided the applicator through delivery.
Recommended a polyurethane HACCP system with hygienic coving and drainage detailing and guided the applicator through delivery.
Results Delivered
TSB Sugar received a seamless, hard-wearing polyurethane floor built for its process conditions, supporting hygiene and reducing joint-related maintenance. [NEEDS CONFIRMATION: measurable outcomes, area and any project-specific results, which are not recorded in the source]
A seamless, hard-wearing floor that supports hygiene and reduces joint-related maintenance.
A seamless, hard-wearing floor that supports hygiene and reduces joint-related maintenance.
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